AI-Controlled Changeover: Smart Switching Between Soft PVC Products

Switching between different PVC products used to mean tedious setup changes and manual calibration. But with AI-controlled soft pvc filling machines, manufacturers can now implement intelligent changeover systems that automatically adapt settings based on the new product.

AI Profiles for Each Product Type

Each product—be it coasters, zipper pullers, or school logos—can have its own profile stored. When selected, the AI adjusts glue flow, speed, and path logic to match the product’s unique requirements.

Automatic Nozzle & Timing Reconfiguration

During a switch, the machine recalibrates nozzle pressure, timing, and even drying intervals based on previously stored successful jobs. This allows for back-to-back runs of souvenir badges and leather tags with minimal downtime.

Improved Uptime and Reduced Waste

Real-time changeover reduces errors from human oversight. There’s no need to recheck every point—AI handles it with predictive precision. That means fewer defects, higher uptime, and better yield across product formats from keychains to anti-slip gloves.

With AI at the helm, production lines stay agile, accurate, and always ready for what’s next.